Polyurethane Foam Fender

Polyurethane foam fender is a kind of constructive fender with polyurethane materials as its outer protective layer and polyethylene or plastic foam core forming the resilient inner part. Through compressive deformation to absorb impacting energy of the ship when using. So that it can reduce destructive effect to the pier and the ship.
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Description

Introduction of polyurethane foam fender

The polyurethane foam fender is a structural marine fender consisting of a polyurethane outer protective layer and a resilient inner core made of polyethylene or plastic foam. During operation, it absorbs vessel impact energy via compressive deformation, thereby minimizing damage to both the wharf and the vessel.

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Application of foam fender 

1. Tankers, Gas Carriers and Bulk Cargo Ships

2. Fast ferries and aluminum hulled vessels

3. Temporary of permanent installations

4. Rapid response and emergency fendering

5. As stand-off fenders to realign ships with shore facilities.

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Features of foam fender

1. Reinforced Elastomer Skin

Foam-filled fenders are encased in a polyurethane skin reinforced with nylon filaments, boasting exceptional resistance to water, oil, ice, UV radiation and abrasion. Retaining its flexibility even at temperatures as low as -40°C (-40°F), it is well-suited for both tropical and arctic operating conditions.

2. High-Efficiency Energy Absorption

Foam-filled fenders absorb impact energy upon collision, effectively preventing damage to both the vessel and the berthing structure.

3. Unsinkable Closed-Cell Foam Core

EVA foam-filled fenders exclusively adopt closed-cell foam cores. The micro-bubble structure of the foam prevents water absorption-even when the fender is cut or damaged-rendering the fenders completely unsinkable.

4. Permanent, Fade-Resistant Colors

The polyurea outer skin is pigmented uniformly throughout its entire thickness, ensuring colors do not wear or fade and eliminating the need for repainting. A broad selection of bright, highly visible colors is available to enhance operational safety and facilitate quick identification.

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Advantages of foam fender

1. Excellent Buoyancy

Superior floatability ensures installation locations are not affected by tidal fluctuations.

2. Low-Maintenance & Durable Design

Non-pneumatic construction eliminates risks of scratching and friction. Boasting outstanding resistance to seawater corrosion and high salt-alkali conditions, it delivers an extended service life of up to 15 years with no need for regular maintenance.

3. Enhanced Operational Safety

No risk of explosion, resulting in a higher safety factor.

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Differences between EVA foam fenders and PVC fenders

Item

EVA foam fender

PVC fender

Structure

Foam Core+ Nylon Cord 
Fabrics+Polyurea Spraying Coating

Polyvinyl Chloride PVC +Air Inside

Service Life

8-10 years

3-4 years

Feature

Solid, unsinkable,Ultra-tough

Hollow, easy to be ruptured

Energy Absorbing

High Energy absorbing,Low Reaction, Low hull pressures (just 172kN/m2)

Not   as good as foam filled fenders

Safety

Because of unsinkable design, they can provide constant protection for ships

Because of easiness of rupturing, put ships in danger of collision

Maintain

Even at the end of their first service life they can be returned to the factory for refurbishment before going back to work

Once broken stop working

 

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