High Pressure Smooth Pneumatic Rubber Fender

High Pressure Smooth Pneumatic Rubber Fender

Zero Coating Damage: Chainless, tire-free smooth body eliminates surface marks and paint scratches—ideal for LNG carriers, cruise ships, and naval vessels. Low Maintenance: No steel chains, shackles, or tires to rust or replace, significantly reducing operational upkeep. High Energy & Low Reaction: Compressed air cushion absorbs high berthing energy while minimizing peak reaction forces on vessel hulls and quays. ISO Standard Compliant: Manufactured and 100% tested in accordance with ISO 17357-1:2014.
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Description

Reliable Berthing Protection For Sensitive Vessel Hulls
 

Zero Coating Damage: Chainless, tire-free smooth body eliminates surface marks and paint scratches-ideal for LNG carriers, cruise ships, and naval vessels.


Low Maintenance: No steel chains, shackles, or tires to rust or replace, significantly reducing operational upkeep.


High Energy & Low Reaction: Compressed air cushion absorbs high berthing energy while minimizing peak reaction forces on vessel hulls and quays.


ISO Standard Compliant: Manufactured and 100% tested in accordance with ISO 17357-1:2014.

 

Key Features & Operational Advantages


Full ISO 17357-1: 2014 Compliance: Designed, manufactured, and pressure-tested under rigorous international marine standards.


Superior Coating Protection: Eliminates metal-to-hull contact, making it the preferred choice for newly painted hulls, cruise liners, and naval vessels.


Multi-Layer Synthetic Tire Cord Construction: High-tensile tire cord layers reinforce the outer casing to resist high internal pressures and severe cyclic compression.


Marine-Grade Compound: Formulation engineered to withstand UV exposure, ozone, salt water, and cold weather aging.


Exceptional Air Tightness: Specially formulated inner rubber lining prevents pressure loss, reducing air top-up frequencies.


Self-Adjusting Floating Performance: Automatically rises and falls with tidal movements, maintaining optimal contact alignment without manual repositioning.


Simplified Logistics & Handling: Without heavy external chain networks, the lighter fender structure is easier to lift, deploy, and store during offshore transfers.

 

Typical Applications


LNG & LPG Terminals: Low reaction forces and soft contact safeguard delicate containment hulls.


Cruise & Passenger Terminals: Ensures clean berthing operations with zero unsightly tire or rust marks on luxury hulls.


Naval Bases & Military Vessels: Protects specialized hull coatings and stealth surface treatments.


Offshore & Ship-to-Ship (STS) Transfers: High energy absorption ensures safety during open-water lightering in rough seas.


Commercial Ports & Floating Docks: Reliable cushioning for general cargo and container berthing.

 

Technical Selection Parameters


To help our engineering team calculate the exact energy absorption and recommend the correct fender dimensions (e.g., 50 kPa vs. 80 kPa initial pressure), please prepare the following parameters:

  • Vessel Type & Displacement (DWT / Displacement Tonnage)
  • Berthing Velocity & Max Angle
  • Operational Arrangement (STS vs. STB)
  • Local Tidal Range & Environmental Conditions (Wind/Current)
  • Available Installation Space & Bollard Spacing

 

Quality Control & Inspection Standard


Every fender undergoes comprehensive Factory Acceptance Testing (FAT) before dispatch:

  • Dimensional & Alignment Checks
  • Initial Pressure & Hydrostatic / Pneumatic Verification
  • 24-Hour Air Tightness & Valve Leakage Test
  • Inflation Valve Function Check
  • Final Surface Finish & Structural Inspection

 

Customization Options


Dimensions: Standard & custom diameters, lengths, and end-flange sizes.


Pressure Ratings: Standard 50 kPa (Internal Pressure) and High-Capacity 80 kPa options.


Hardware & Fittings: Customized end flanges, towing rings, and inflation valve setups.


Branding & Markings: Custom color schemes, serial numbering, and corporate logo imprinting.

 

FAQ

 

Q: What is the difference between a smooth pneumatic fender and a chain & tire net pneumatic fender?

A: A smooth pneumatic fender has no external chains or tires, making it more suitable for protecting painted hulls and reducing maintenance. Chain-net fenders provide additional protection for the fender body in environments where severe abrasion is expected.

Q: Which pressure rating should I choose, 50 kPa or 80 kPa?

A: The appropriate pressure depends on vessel size, berthing energy and operating conditions. Larger vessels or applications with higher berthing energy often require higher-performance configurations.

Q: Can smooth pneumatic fenders be used for offshore ship-to-ship transfer?

A: Yes. Their floating design and high energy absorption make them widely used for offshore transfer operations.

Q: Are custom sizes available?

A: Yes. Diameter, length, pressure rating and connection details can be customized according to project requirements.

Q: How often should internal pressure be checked?

A: Internal pressure should be checked periodically as part of the routine maintenance program to maintain the designed operating performance.

Q: What materials are used in the fender?

A: The fender consists of an inner air-retaining rubber layer, multiple layers of synthetic tire cord reinforcement and an outer marine-grade rubber layer designed for long-term marine service.

Q: What maintenance is required?

A: Routine maintenance mainly includes checking internal pressure, inspecting the rubber surface for damage and verifying that valves and fittings remain in good condition.

Q: What information is needed to recommend the correct model?

A: The main information includes vessel type, displacement, berthing arrangement, operating environment, required pressure rating and any installation limitations.

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